Download Engine Mechanical (Section EM)
Manual DescriptionPrecautions for Disconnecting Fuel Piping 5, precautions for Removal Disassembly 5, precautions for Inspection, Repair Replacement 5, precautions for Assembly Installation 5.
REMOVAL OF LIQUID GASKET SEALING 6, noise, Vibration and Harshness (NVH) Troubleshooting 13, nVH TROUBLESHOOTING — ENGINE NOISE 13, fUEL INJECTOR AND FUEL TUBE 21.
PISTON AND PISTON PIN CLEARANCE 71, cONNECTING ROD BEND AND TORSION 72, cYLINDER BLOCK DISTORTION AND WEAR 73, sERVICE DATA AND SPECIFICATIONS (SDS) 84.
Piston, Piston Ring Piston Pin 90, precautions for Inspection, Repair Replacement94, use the Chart Below to Help You Find Cause, removal and Installation of Drive Belt Auto-tensioner 104.
AIR CLEANER AND AIR DUCT 106, cHANGING THE AIR CLEANER ELEMENT 107, eXHAUST MANIFOLD AND THREE WAY CATALYST 113, fUEL INJECTOR AND FUEL TUBE 121.
Removal and installation of Valve Oil Seal 144, removal and Installation of Front Oil Seal 144, removal and Installation of Rear Oil Seal 146, how to Select Piston Bearing 172.
HOW TO SELECT A PISTON 173, hOW TO SELECT A CONNECTING ROD BEARING 174, hOW TO SELECT A MAIN BEARING 176, pISTON AND PISTON PIN CLEARANCE 180.
CONNECTING ROD BEND AND TORSION 182, cONNECTING ROD BEARING (BIG END) 182, cONNECTING ROD BUSHING OIL CLEARANCE (SMALL END) 182, iNNER DIAMETER OF MAIN BEARING HOUSING 183.
OUT-OF-ROUND AND TAPER OF CRANKSHAFT 186, oIL CLEARANCE OF MAIN BEARING 187, cRUSH HEIGHT OF MAIN BEARING 187, sERVICE DATA AND SPECIFICATIONS (SDS) 189.
INTAKE MANIFOLD AND EXHAUST MANIFOLD 189, pISTON, PISTON RING, AND PISTON PIN 194, drain coolant when engine cooled, before starting work, make sure no fire or spark producing items are work area.
Release fuel pressure before any removal disassembly, after disconnecting pipes, plug openings stop fuel leakage, use an angle wrench for the final tightening of following engine parts, crankshaft pulley bolt (No angle wrench is required as the bolt flange is provided with notches angular.
The torque value for these parts are preliminary step, ensure thread and seat surfaces are clean and coated with engine oil, use torque wrench to tighten bolts nuts, when tightening nuts and bolts, as a basic rule, equally tighten in several different steps starting with.
Ones in center, then ones on inside and outside diagonally in this order, always replace the old with a new gasket, packing, oil seal O-ring, thoroughly wash, clean, and air-blow each part, avoid damaging sliding or mating surfaces.
Before assembly, oil sliding surfaces well, bleed the air trapped within the system after draining coolant, before starting engine, apply fuel pressure to fuel lines with turning ignition switch ON (with engine.