Download Engine Mechanical (Section EM)
Manual Description(SRS) AIR BAG” and SEAT BELT PRE-TENSIONER” 3, precautions for Disconnecting Fuel Piping 3, precautions for Removal Disassembly 3, precautions for Inspection, Repair Replacement 3.
Precautions for Assembly Installation 3, rEMOVAL OF LIQUID GASKET SEALING 4, use the Chart Below to Help You Find Cause, aIR CLEANER AND AIR DUCT 14.
EXHAUST MANIFOLD AND THREE WAY CATALYST 27, fUEL INJECTOR AND FUEL TUBE 40, removal and Installation of Valve Oil Seal 95, removal and Installation of Front Oil Seal 95.
Removal and Installation of Rear Oil Seal 97, pISTON AND PISTON PIN CLEARANCE 134, cONNECTING ROD BEND AND TORSION 135, cONNECTING ROD BUSHING OIL CLEARANCE (SMALL END) 136.
INNER DIAMETER OF MAIN BEARING HOUSING 137, sERVICE DATA AND SPECIFICATIONS (SDS) 146, iNTAKE MANIFOLD AND EXHAUST MANIFOLD 147, pISTON, PISTON RING AND PISTON PIN 153.
Precautions for Supplemental Restraint System (SRS) AIR BAG” SEAT, the Supplemental Restraint System such as AIR BAG” and SEAT BELT PRE-TENSIONER”, used along EM, with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger certain, system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front C.
Air bag, depending on the severity of a collision and whether the front occupants belted unbelted, information necessary to service the system safely is included in the SRS and SB section Service Manual, to avoid rendering the SRS inoperative, which could increase the risk of personal injury death, improper maintenance, including incorrect removal and installation of the SRS, can lead to personal injury caused by unintentional activation of the system.
Do not use electrical test equipment on any circuit related to the SRS unless instructed, drain coolant when engine cooled, before starting work, make sure no fire or spark producing items are work area, after disconnecting pipes, plug openings stop fuel leakage.
Use torque wrench to tighten bolts nuts specification, when tightening nuts and bolts, as a basic rule, equally tighten in several different steps starting with, ones in center, then ones on inside and outside diagonally in this order, replace with new gasket, packing, oil seal O-ring.
Thoroughly wash, clean, and air-blow each part, avoid damaging sliding or mating surfaces, before assembly, oil sliding surfaces well, release air within route after draining coolant.
Before repairing or replacing, thoroughly inspect parts, when instructed to use special service tools, use the specified tools, exercise maximum care to avoid damage to mating sliding surfaces, cover openings of engine system with tape or the equivalent, if necessary, to seal out foreign materials.
Mark and arrange disassembly parts in an organized way for easy troubleshooting assembly, when loosening nuts and bolts, as a basic rule, start with the one furthest outside, then one diagonally, precautions for Inspection, Repair Replacement, before starting engine, apply fuel pressure to fuel lines with turning ignition switch ON (with engine.
After repairing, start engine and increase engine speed to check coolant, fuel, oil, exhaust systems, use an angle wrench for the final tightening of following engine parts, crankshaft pulley bolt (No angle wrench is required as the bolt flange is provided with notches angular, the torque value for these parts are preliminary step.
Ensure thread and seat surfaces are clean and coated with engine oil, after removing the bolts and nuts, separate mating surface, and remove sealant using Tool.