Download Engine Mechanical (Section EM)
Manual DescriptionPrecautions for Disconnecting Fuel Piping 3, precautions for Removal Disassembly 3, precautions for Inspection, Repair Replacement 3, precautions for Assembly Installation 3.
REMOVAL OF LIQUID GASKET SEALING 4, nVH Troubleshooting — Engine Noise 10, use the Chart Below to Help You Find Cause, gENERATOR AND AIR CONDITIONER COMPRESSOR BELT 13.
POWER STEERING OIL PUMP BELT 14, aIR CLEANER AND AIR DUCT 15, eXHAUST MANIFOLD AND THREE WAY CATALYST 26, fUEL INJECTOR AND FUEL TUBE 39.
FRONT TIMING CHAIN CASE 45, removal and Installation of Valve Oil Seal 93, removal and Installation of Front Oil Seal 93, removal and Installation of Rear Oil Seal 97.
How to Select Piston Bearing 133, hOW TO SELECT A PISTON 133, hOW TO SELECT CONNECTING ROD BEARINGS 134, hOW TO SELECT MAIN BEARINGS 135.
PISTON AND PISTON PIN CLEARANCE 138, cONNECTING ROD BEND AND TORSION 140, cONNECTING ROD BUSHING OIL CLEARANCE (SMALL END) 140, iNNER DIAMETER OF MAIN BEARING HOUSING 142.
OUTER DIAMETER OF CRANKSHAFT JOURNAL 144, oUTER DIAMETER OF CRANKSHAFT PIN 144, oUT-OF-ROUND AND TAPER OF CRANKSHAFT 144, oIL CLEARANCE OF MAIN BEARING 145.
CRUSH HEIGHT OF MAIN BEARING 146, oUTER DIAMETER OF MAIN BEARING CAP, sERVICE DATA AND SPECIFICATIONS (SDS) 149, pISTON, PISTON RING AND PISTON PIN 156.
Drain coolant when engine cooled, before starting work, make sure no fire or spark producing items are work area, after disconnecting pipes, plug openings stop fuel leakage, use an angle wrench for the final tightening of following engine parts.
Crankshaft pulley bolt (No angle wrench is required as the bolt flange is provided with notches angular, the torque value for these parts are preliminary step, ensure thread and seat surfaces are clean and coated with engine oil, use torque wrench to tighten bolts nuts specification.
When tightening nuts and bolts, as a basic rule, equally tighten in several different steps starting with, ones in center, then ones on inside and outside diagonally in this order, replace with new gasket, packing, oil seal O-ring, thoroughly wash, clean, and air-blow each part.
Avoid damaging sliding or mating surfaces, before assembly, oil sliding surfaces well, release air within route after draining coolant, before starting engine, apply fuel pressure to fuel lines with turning ignition switch ON (with engine.
After repairing, start engine and increase engine speed to check coolant, fuel, oil, exhaust systems, before repairing or replacing, thoroughly inspect parts, when instructed to use special service tools, use the specified tools, exercise maximum care to avoid damage to mating sliding surfaces.
Cover openings of engine system with tape or the equivalent, if necessary, to seal out foreign materials, mark and arrange disassembly parts in an organized way for easy troubleshooting assembly, when loosening nuts and bolts, as a basic rule, start with the one furthest outside, then one diagonally.