Download Engine Mechanical (Section EM)
Manual DescriptionPrecautions for Drain Engine Coolant Engine, precautions for Disconnecting Fuel Piping 5, precautions for Removal Disassembly 5, precautions for Inspection, Repair Replacement 5.
Precautions for Assembly Installation 5, rEMOVAL OF LIQUID GASKET SEALING 6, use the Chart Below to Help You Find Cause, removal and Installation of Drive Belt Auto-Tensioner 14.
AIR CLEANER AND AIR DUCT 15, eXHAUST MANIFOLD AND THREE WAY CATALYST 20, fUEL INJECTOR AND FUEL TUBE 28, removal and Installation of Valve Oil Seal 56.
Removal and Installation of Front Oil Seal 56, removal and Installation of Rear Oil Seal 57, how to Select Piston Bearing 84, hOW TO SELECT CONNECTING ROD BEARING 85.
PISTON TO PISTON PIN OIL CLEARANCE91, sERVICE DATA AND SPECIFICATIONS (SDS) 101, eXHAUST MANIFOLD AND THREE WAY CATALYST ASSEMBLY 101, pISTON, PISTON RING AND PISTON PIN 108.
Precautions for Drain Engine Coolant 113, precautions for Disconnecting Fuel Piping 113, precautions for Removal Disassembly 113, precautions for Inspection, Repair Replacement 113.
Precautions for Assembly Installation 113, drive Belt Auto-Tensioner Idler Pulley 123, aIR CLEANER AND AIR DUCT 124, eXHAUST MANIFOLD AND THREE WAY CATALYST 130.
FUEL INJECTOR AND FUEL TUBE 143, removal and Installation of Valve Oil Seal 197, removal and Installation of Front Oil Seal 198, removal and Installation of Rear Oil Seal 199.
How to Select Piston Bearing 227, hOW TO SELECT CONNECTING ROD BEARING 228, hOW TO SELECT MAIN BEARING 229, pISTON TO PISTON PIN OIL CLEARANCE 232.
CONNECTING ROD BEND AND TORSION 234, cONNECTING ROD BIG END DIAMETER 234, cONNECTING ROD BEARING OIL CLEARANCE 238, cRUSH HEIGHT OF MAIN BEARING 240.
SERVICE DATA AND SPECIFICATIONS (SDS) 243, pISTON, PISTON RING AND PISTON PIN 251, precautions for Drain Engine Coolant Engine Oil, drain engine coolant and engine oil when engine cooled.
Before starting work, make sure no fire or spark producing items are work area, after disconnecting pipes, plug openings stop fuel leakage, when instructed to use special service tools, use the specified tools, exercise maximum care to avoid damage to mating sliding surfaces.
Cover openings of engine system with a tape or the equivalent, if necessary, to seal out foreign materials, mark and arrange disassembly parts in an organized way for easy troubleshooting re-assembly, when loosening nuts and bolts, as a basic rule, start with the one furthest outside, then one diagonally, precautions for Inspection, Repair Replacement.
Before repairing or replacing, thoroughly inspect parts, for the final tightening of the following engine parts use Tool, crankshaft pulley bolt (No angle wrench is required as bolt flange is provided with notches angle tightening).