Download Engine Mechanical (Section EM)
Manual DescriptionPrecautions for Procedures without Cowl Top Cover 3, precautions for Drain Engine Coolant Engine, precautions for Disconnecting Fuel Piping 3, precautions for Removal Disassembly 3.
Precautions for Inspection, Repair Replacement 3, precautions for Assembly Installation 3, rEMOVAL OF LIQUID GASKET SEALING 4, nVH Troubleshooting — Engine Noise 10.
Use the Chart Below to Help You Find Cause, removal and Installation of Drive Belt Auto-Tensioner 13, aIR CLEANER AND AIR DUCT 15, eXHAUST MANIFOLD AND THREE WAY CATALYST 22.
FUEL INJECTOR AND FUEL TUBE 34, removal and Installation of Valve Oil Seal 86, removal and Installation of Front Oil Seal 87, removal and Installation of Rear Oil Seal 87.
How to Select Piston Bearing 119, hOW TO SELECT CONNECTING ROD BEARING 120, hOW TO SELECT MAIN BEARING 122, pISTON TO PISTON PIN OIL CLEARANCE 125.
CONNECTING ROD BEND AND TORSION 127, cONNECTING ROD BIG END DIAMETER 127, cONNECTING ROD BUSHING OIL CLEARANCE 127, cONNECTING ROD BEARING OIL CLEARANCE 131.
CRUSH HEIGHT OF MAIN BEARING 133, sERVICE DATA AND SPECIFICATIONS (SDS) 136, pISTON, PISTON RING AND PISTON PIN 143, precautions for Procedures without Cowl Top Cover.
When performing the procedure after removing cowl top cover, cover, the lower end of windshield with urethane, etc, before disconnecting the battery, lower both the driver and passenger windows, window slightly raises and lowers automatically to prevent any window to vehicle interference.
Window function will not work with battery disconnected, precautions for Drain Engine Coolant Engine Oil, drain engine coolant and engine oil when engine cooled, before starting work, make sure no fire or spark producing items are work area.
Release fuel pressure before disconnecting disassembly, after disconnecting pipes, plug openings stop fuel leakage, when instructed to use special service tools, use specified tools, exercise maximum care to avoid damage to mating sliding surfaces.
Cover openings of engine system with tape or equivalent, if necessary, to seal out foreign materials, mark and arrange disassembly parts in an organized way for easy troubleshooting re-assembly, when loosening bolts and nuts, as a basic rule, start with the one furthest outside, then one diagonally, precautions for Inspection, Repair Replacement.
Before repairing or replacing, thoroughly inspect parts, use torque wrench to tighten bolts nuts specification, when tightening bolts and nuts, as a basic rule, equally tighten in several different steps starting with, ones in center, then ones on inside and outside diagonally in this order.
Replace with new gasket, packing, oil seal O-ring, dowel pins are used for several parts alignment, sure that dowel pins are installed original portion, thoroughly wash, clean, and air-blow each part.
Avoid damaging sliding or mating surfaces, before assembly, oil sliding surfaces well, release air within route when refilling after draining engine coolant.